FRACAS – Failure Reporting and Corrective Action System

What is FRACAS?

Leverage failure data to drive actionable insights that improve reliability, lower operational costs, improve product quality, and ensure ongoing Railway RAMS compliance during operations and maintenance.”

“From failures to foresight—enhancing reliability, reducing O&M costs, and ensuring Railway RAMS compliance.”

FRACAS (Failure Reporting, Analysis, and Corrective Action System) is a structured and systematic approach to identifying, analyzing, and resolving failures in products and processes. It creates a closed-loop process where failures are captured, investigated, corrected, and verified to prevent recurrence.

Our FRACAS tool directly fits to the requirements of O& M phase of EN 50126, fulfills all contractual requirements and completely customizable BoM, Dashboards, reports.

Why FRACAS Matters?

  • Improves product reliability and system performance
  • Reduces warranty and maintenance costs
  • Enhances product quality and customer satisfaction
  • Enables data-driven decision making
  • Supports continuous improvement and compliance

Our FRACAS Solution

Beanalytic FRACAS is a powerful, web-based, and customizable platform designed to help organizations manage failures efficiently.

Key Features of Beanalytics FRACAS Software

  • Easy failure reporting with structured workflows
  • Centralized database for all failure and incident records
  • Root cause analysis tools
  • Corrective and preventive action tracking
  • Automated alerts and notifications
  • Reliability metrics: MTBF, MTTR, Failure Rate, Weibull Analysis, Pareto distributions
  • Warranty claim management
  • Multi-location and multi-user support
  • Advanced reporting in Excel, PDF, Word, and HTML formats
  • Interactive dashboards and graphical analysis
  • Effective Spare part managements and Life Cycle Cost
  • Improvising Maintenance practices to help reduce the MTTR

Who Can Benefit?

  • Reliability Engineers
  • Quality Managers
  • Maintenance Teams
  • Operations Managers
  • Product Development Teams

Industries Served

  • Main Railway & Metro
  • Automotive
  • Aerospace & Defense
  • Power & Energy
  • Industrial Manufacturing
  • Medical Devices
  • Electronics & Semiconductors

Why Choose Beanalytic FRACAS:

Our FRACAS solution transforms raw failure data into valuable reliability intelligence. It not only helps you understand what went wrong but also ensures corrective actions are implemented and verified. This leads to measurable improvements in product performance and operational efficiency.

The FRACAS Lifecycle: A Closed-Loop System for Reliability Growth

Beanalytic FRACAS system architecture flowchart showing failure reporting, root cause analysis, failure review board, and corrective action monitoring loop.
This workflow illustrates our comprehensive Failure Reporting, Analysis, and Corrective Action System (FRACAS). From the initial incident reporting to the Failure Review Board (FRB) and Root Cause Analysis, we ensure that every failure is not just repaired, but analyzed to prevent recurrence. This systematic approach guarantees continuous improvement and compliance with safety standards.

Inside the Platform: A Closer Look at Our FRACAS Solution

Software screenshot of the Beanalytic FRACAS 'Maintenance Data' interface. The dashboard displays a comprehensive table of maintenance records with columns for Event ID, Date & Time, Train Number, Depot Location, and System affected (such as Propulsion System and Door System). A sidebar navigation menu on the left includes options for Running Mileage, Pattern Failures, and Availability dashboards.
Maintenance Data Interface. This module serves as the central repository for all maintenance activities. Operators can log, track, and filter maintenance events by specific parameters—such as Train Number, Sub-System (e.g., Propulsion, Door Systems), and Location—ensuring complete visibility into fleet health and historical repairs.
MTTR Dashboard. This interface allows operators to monitor the Mean Time To Repair (MTTR) for every subsystem against defined targets. As seen in the dashboard, the system automatically flags performance with visual indicators—Green for "Pass" and Red for "Fail"—enabling instant identification of maintenance bottlenecks (e.g., the Door System in this example).