Environmental & Reliability Testing

Test Facilities

BE Analytic has established world class test facility for quality and reliability assurance of different Mechanical, Electronic and Electro Mechanical Products. The infrastructure includes climatic testing lab, dynamic testing lab, HALT and HASS. Environmental testing facilities are suitable to perform tests as per JSS 55555 & MIL-STD, IEC-60529, EN, DIN and IS0-20653, GS 95024-3-1, SAE J1455, ASTM C 150 specifications and determine whether the systems/subsystems perform consistently in the Service environment or not.

BE Analytic also help developing Test plans for Reliability Growth Analysis, Reliability Demonstration, Burn-inn, HALT and HASS screens. Apart from performing compliance related tests, we also do testing of equipment for Failure Mode Analysis and Reliability/MTBF estimation during prototype phases. This help companies identify the failures modes and comparing with warranty goals set, which will in turn reduce cost and time of the product development.

ALTITUDE (CATH) CHAMBER

Altitude (Cath) Chamber - BE Analytic
Chamber Workspace800mm x 850mm x 900mm
Temperature Range -70⁰C to 180⁰C ±2⁰C
Rate of Change of Temp.5°C/min as per IEC 60068-3-5
Humidity Range15% TO 95% RH ±3%RH
in a Climatic Range of 10°C to 85°C
Altitude RangeAtmospheric to 10 mbar ±3mbar
Altitude RateAtmospheric to 100 mbar within 25-30 minutes
Atmospheric to 10 mbar within 40-45 minutes
SL.No. Specific Test Perform Test Method Specification against which tests are performed
1.
Altitude Test
MIL-STD 202G (conditions 105C, A/B/C/F)
MIL-STD 810G (condition 500.5)
IEC 60068-2-39
IEC 60068-2-40
RTCA/DO-160F
JIS W 0812

OZONE TEST CHAMBER

Chamber Workspace600mm X 600mm X 600mm
Temperature Range15⁰C to 45⁰C ±5⁰C
Humidity Range25% TO 65% RH
±5%RH
Ozone Concentration Level0.1 PPM to 9 PPM
±5%RH
Sensor Type Electro-Chemical type
SL.No. Specific Test Perform Test Method Specification against which tests are performed
1.
Ozone Test
ASTM D 518 IS-3400 (Part-20)
ASTM D 1149 ISO 1431-1 : 1989
ASTM D 1171
ASTM D 3395
ASTM D 4575
BIS, ISO, DIN, MIL
Ozone Test Chamber - BE Analytic

HUMIDITY CHAMBER / ENVIRONMENTAL CHAMBER

Humidity Chamber & Environmental Chamber - BE Analytic
Chamber Workspace750mm x 800mm x 800mm
Temperature Range20⁰C to 125⁰C ±2⁰C
Humidity Range30% TO 95% RH ±3%RH
SL.No. Specific Test Perform Test Method Specification against which tests are performed
1.
Damp Heat Test (or) Tropical Exposure Test (or) Humidity Test (or) Dew Test
IEC 60068-2-78
IEC 60068-2-30
IEC 60068-2-67
IS 9000 (Part 4)
IS 9000 (Part 5)
MIL-STD-810F
JSS 55555
ISO 16750-4
JSS 50101

HUMIDITY CHAMBER / ENVIRONMENTAL CHAMBER

Chamber Workspace1500mm x 1500mm x 1500mm
Temperature Range20⁰C to 180⁰C ±2⁰C
Humidity Range20% TO 98% RH ±3%RH
SL.No. Specific Test Perform Test Method Specification against which tests are performed
1.
Damp Heat Test (or) Tropical Exposure Test (or) Humidity Test
IEC 60068-2-78
IEC 60068-2-30
IEC 60068-2-67
IS 9000 (Part 4)
IS 9000 (Part 5)
MIL-STD-810F
JSS 55555
ISO 16750-4
JSS 50101
Humidity Chamber & Environmental Chamber - BE Analytic

THERMAL CYCLING CHAMBER

Thermal Cycling Chamber - BE Analytic
Number of Equipment2
Chamber Workspace1000mm x 1000mm x 1000mm
Temperature Range-65⁰C to 180⁰C
Ramp Rate10⁰C/Min. Average
SL.No. Specific Test Perform Test Method Specification against which tests are performed
1.
Low Temperature Test
IEC 60068-2-14
IS 9000 (Part 2)
IS 9000 (Part 14)
MIL-STD-810F
JSS 55555
IEC 60068-2-1
2.
Low Temperature Storage
IEC 60068-2-1
IEC 60068-2-14
JSS 50101
3.
Low Temperature Storage Cum Operation
4.
Low Temperature Operation
5.
Thermal Cycling
IEC 60068-2-14 (tests Na &Nb) IS 9000 (Part 15,Sec I & Sec II) MIL-STD-810F JSS 55555

CLIMATIC CHAMBER

Chamber Workspace800mm x 800mm x 900mm (W*D*H)
Humidity Range30% to 98% RH
Temperature Range-70⁰C to 200⁰C
Ramp Rate10⁰C/Min. Average
SL.No. Specific Test Perform Test Method Specification against which tests are performed
1.
Low Temperature Test
IEC 60068-2-14
IS 9000 (Part 2)
IS 9000 (Part 14)
MIL-STD-810F
JSS 55555
IEC 60068-2-1
2.
Low Temperature Storage
JSS 50101
IEC 60068-2-1
IEC 60068-2-14
3.
Low Temperature Storage Cum Operation
4.
Low Temperature Operation
5.
Thermal Cycling
IEC 60068-2-14 (tests Na &Nb)
IS 9000 (Part 15,Sec I & Sec II)
MIL-STD-810F
JSS 55555
Climatic Chamber - BE Analytic

THERMAL SHOCK CHAMBER

Thermal Shock Chamber - BE Analytic
Basket Size450mm x 550mm x 600mm
Temperature Range-65⁰C to 180⁰C
Change Over Time12 Sec.
SL.No. Specific Test Perform Test Method Specification against which tests are performed
1.
Thermal Shock / Rapid Change of Temperature with Prescribed Time of Transfer
IEC 60068-2-14 (tests Na &Nb)
IS 9000 (Part 15,Sec I & Sec II)
MIL-STD-810F
JSS 55555

THERMAL SHOCK CHAMBER-2

Chamber Workspace420*420*615
Temperature Range -65⁰C to 180⁰C
Change over time12 Sec
SL.No. Specific Test Perform Test Method Specification against which tests are performed
1.
Thermal Shock / Rapid Change of Temperature with Prescribed Time of Transfer
IEC 60068-2-14 (tests Na &Nb)
IS 9000 (Part 15,Sec I & Sec II)
MIL-STD-810F
JSS 55555
Thermal Shock Chamber - BE Analytic

THERMAL CHAMBER OVEN

Thermal Chamber Oven - BE Analytic
Chamber Workspace 500mm x 500mm x 500mm
Temperature RangeAmbient to 180⁰C, ±2⁰C
SL.No. Specific Test Perform Test Method Specification against which tests are performed
1.
High Temperature Test
IEC 60068-2-1
IEC 60068-2-14
IS 9000 (Part 3)
IS 9000 (Part 4)
MIL-STD-810F
JSS 55555
ISO 16750-4
JSS 50101
2.
High Temperature Storage
3.
High Temperature Storage Cum Operation
4.
High Temperature Operation
5.
Power on Burn-In Test

HIGH TEMPERATURE CHAMBER

Chamber Workspace 1000mm x 1000mm x 1000mm
Temperature RangeAmbient to 180⁰C, ±2⁰C
SL.No. Specific Test Perform Test Method Specification against which tests are performed
1.
High Temperature Test
IEC 60068-2-1
IEC 60068-2-14
IS 9000 (Part 3)
IS 9000 (Part 4)
MIL-STD-810F
JSS 55555
ISO 16750-4
2.
High Temperature Storage
3.
High Temperature Storage Cum Operation
4.
High Temperature Operation
High-Temperature Chamber - BE Analytic

HOT AIR OVEN CHAMBER

Hot Air Oven Chamber - BE Analytic
Chamber Workspace 800mm x 800mm x 900mm
Temperature RangeAmbient to 200⁰C, ±2⁰C
SL.No. Specific Test Perform Test Method Specification against which tests are performed
1.
High Temperature Test
IEC 60068-2-1
IEC 60068-2-14
IS 9000 (Part 3)
IS 9000 (Part 4)
MIL-STD-810F
JSS 55555
ISO 16750-4
JSS 50101
2.
High Temperature Storage
3.
High Temperature Storage Cum Operation
4.
High Temperature Operation
5.
Power on Burn-In Test

SALT SPRAY CHAMBER

Chamber Workspace300 litres
Temperature Range Ambient to 50°C
Ramp Rate2°C/min
Humidity Range95-100%RH
SL.No. Specific Test Perform Test Method Specification against which tests are performed
1.
Salt Spray Test / Cyclic Salt Spray and Humidity Test/ Salt spray humidity test
IEC 60068-2-11
IEC 60068-2-52
IS 9000 (Part 2)
ASTM B 117 Rev A
MIL-STD-810F
JSS 55555
JIS Z 2731
2.
Mixed Gas test
Salt Spray Chamber - BE Analytic

DUST CHAMBER (Ingression Protection Test) FACILITY

Dust Chamber (Ingression Protection Test) Facility - BE Analytic
Chamber Workspace1000*1000*1000 mm
Test TypeDust Ingress Protection
Air Flow RateUpto18m/s
SL.No. Specific Test Perform Test Method Specification against which tests are performed
1.
Dust Ingress Protection
IP5X- Limited Ingress
Protection
IP6X- Dust Tight Protection
IP5K- Dust Protected
IP6K- Dust Tight
IEC 60529
ISO 20653
2.
IP1X- Solid Foreign Object50mm Diameter Sphere
3.
IP2X- Solid Foreign Object12mm Diameter Test Finger
4.
IP3X- Solid Foreign Object2.5mm Steel Wire
5.
IP4X- Solid Foreign Object1mm Steel Wire

RAIN CHAMBER (Ingression Protection Test) FACILITY

Chamber Workspace 1000*1000*1000 mm
Test TypeWater Ingress Protection
SL.No. Specific Test Perform Water Flow Rate Pressure Rotating Speed of Table Test Duration
1.
IPX1- Dripping Water
1mm/min, ±0.5
NA
1 RPM
10 min
2.
IPX2- Dripping Water when tilted up to 15°
3mm/min, ±0.5
NA
1 RPM
2.5 min for each tilt position
3.
IPX3- Spraying Water up to 60° Angle
0.7 L/min, ±0.5% per hole
80 to 100kPa
1 RPM
5 min
4.
IPX4- Splashing Water in all direction
10 L/min, ±0.5% per hole
80 to 100kPa
1 RPM
5 min
5.
IPX5- Powerful Water Jet with Low Pressure
12.5 L/min
30kPa
1 RPM
3 min
6.
IPX6- Powerful Water Jet with High Pressure
100 L/min
1000kPa
1 RPM
3 min
7.
IPX6K- Powerful Water Jet with Extremely High Pressure
75L/min
1000kPa
1RPM
3 min
Rain Chamber Ingression Protection Test Facility - BE Analytic

RECTANGULAR FIBRE TANK

Rectangular Fibre Tank - BE Analytic
Chamber Workspace 1000*1000*1000 mm
Test TypeWater Ingress ProtectionImmersion Test
SL.No. Specific Test Perform Water Level Test Method Specification against which tests are performed Test Duration
1.
IPX7
Up to 1m
IEC 60529
ISO 20653
30 min
2.
IPX8
Deeper than 1m
As Per Customer Needs

HIGH PRESSURE JET CHAMBER (Ingression Protection Test) FACILITY

Chamber Workspace 720*780*500 mm(L*B*H)
Test TypeWater Ingress Protection
SL.No. Specific Test Perform Water Flow Rate Water Temperature Pressure Rotating Speed of Table Test Duration Test Method Specification against which tests are performed
1.
IPX9KPowerful High Temperature Water Jets
14-16
80ºC ± 5°C Deviating temperatures may be agreed
80-100 bar
5 RPM
30 Sec/ Nozzle
IEC 60529
ISO 20653
High-Pressure Jet Chamber (Ingression Protection Test) Facility - BE Analytic

SPRAY TEST FACILITY (IPX4)

SL.No. Specific Test Perform Water Flow Rate (LPM) Water Temperature Water Pressure at Rain or Spray Nozzle (Gauge Pressure) Number of Rain or Spray Nozzle Test Duration Test Method Specification against which tests are performed
1.
Spray Test – S1
24.5
Ordinary Temperature
0.10 Mpa
40
As Per Customer Need
JIS D 0203
2.
Spray TestS2
39.2
Ordinary Temperature
0.30MPa
40
As Per Customer Need J
JIS D 0203

ELECTRO DYNAMIC VIBRATION SHAKER

Electro Dynamic Vibration Shaker - BE Analytic
Rated Force2500Kgf
Frequency Range 5 to 2500Hz
Maximum Acceleration100g
Maximum Velocity1800mm/s
Displacement51mm
Payload Capacity350Kg
SL.No. Specific Test Perform Test Method Specification against which tests are performed
1.
Sine on Random
Sine:
IS 9000(Part8)
IEC 60068-2-6
MIL-STD-810F
JSS 55555: 2012 Rev 1
JSS 50101
JIS D1601
Mixed Mode:
IEC 60062-2-80 (Part 2);80
MIL-STD-810G
Random:
IEC 60068-264
IEC 61373
2.
Sine
3.
Random
4.
Mixed
5.
Shock
6.
Bump

ELECTRO DYNAMIC VIBRATION SHAKER

Rated Force4000 Kgf
Frequency Range 5 to 2000Hz
Maximum Acceleration160g
Maximum Velocity2000mm/s
Displacement70mm
Payload Capacity500Kg
SL.No. Specific Test Perform Test Method Specification against which tests are performed
1.
Sine on Random
Sine:
IS 9000(Part8)
IEC 60068-2-6
MIL-STD-810F
JSS 55555: 2012 Rev 1
JSS 50101
JIS D1601
Mixed Mode:
IEC 60062-2-80 (Part 2);80
MIL-STD-810G
Random:
IEC 60068-264
IEC 61373
2.
Sine
3.
Random
4.
Mixed
5.
Shock
6.
Bump
Electro Dynamic Vibration Shaker - BE Analytic

BUMP TEST MACHINE

Bump Test Machine - BE Analytic
Maximum Acceleration100g
Bump (Pulse) Duration3 to 18 milli second
Bump rate control1 to 3 Bump per second.
Payload Capacity100 Kg
SL.No. Specific Test Perform Test Method Specification against which tests are performed
1.
Bump Test
JSS 55555: 2012 Rev 1
JSS 50101
JIS D1601
MIL-STD-810G

DROP TESTER

Testing Height (Drop Height)Minimum 380mm & Maximum 1800mm
Max. Dimension of Box to be tested500*500*500 mm (L*W*H)
Max. Weight of Box to be tested60 Kg
Base Dimension (Floor)1200 * 900 mm
SL.No. Specific Test Perform Test Method Specification against which tests are performed
1.
Drop Test
MIL STD 810G
JSS 55555
Drop Tester - BE Analytic

COLD WATER SPRAY TEST

Cold Water Spray Test - BE Analytic
Chamber Workspace1500mm x 1500mm x 1500mm
Chamber Temp Range20ºC to 180ºC
Water Temp Range0 to 4ºC
Humidity Range20% TO 98% RH ±3%RH